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Film Compactors · Contract Metal Processing

A compact solution
to film waste.

KP-series film compactors turn edge trim and film waste into stackable bars directly at your line. Developed and built in Halle/Westfalen, backed by more than 60 years of mechanical-engineering experience.

PAVEL KP2000 MAX
01 — Core Competence

KP-series film compactors.

Our core focus for more than 25 years: edge trim and film waste are extracted directly from your system, compacted, and welded into stackable bars — reducing volume by up to 80%, ready for recycling and transport.

Three models
KP200 · KP2000 · KP2000 MAX
Developed in-house
Designed and built in Halle/Westf.
Materials compacted:
  • Edge trim
  • Punching waste
  • Film remnants
Typical lines
  • Extrusion lines
  • Laminating lines
  • Slitting & winding lines
  • Printing lines
  • Bag-making lines

Material inlet

Loose film is fed directly into the compactor.

The material stream enters the inlet hopper continuously.

Compacted result

Compacted film leaves the machine as a compact bar.

Up to 80% less waste volume.

Connection
Direct connection, existing extraction system or hopper feed
Model choice
Based on the required throughput
02 — How It Works & Benefits

Extract. Compact. Weld. Cut to length.

Infeed by direct connection or hopper, automatic intake and welding in the heated channel produce stackable bars ready for recycling and transport. The exact format depends on the model.

Your Benefits
Up to 80% less waste volume
Less storage and transport volume
Can eliminate the need for central extraction
Suitable for virtually all films and composites
01

Extract

A direct pipe connection to your system — or to your existing extraction setup.

02

Compact

The material is automatically drawn into the suction and compaction channel.

03

Weld

The piston welds the film into a solid block all the way around inside the heated channel.

04

Cut to length

The finished bars are cut to the desired length with the cut-to-length device for easy handling.

Detailed view of the film compactor discharge channel
Discharge channel
Detailed view of the film compactor heating channel
Heating channel
Detailed view of the film compactor crankshaft
Crankshaft
03 — From Expertise to Machine

Which compactor fits your application?

All models compact the same film waste. The right size depends on material throughput and how the unit connects to your line.

Historic overhead trolley system with rows of rails and garments hanging in a production hall.
Plant engineering for the clothing industry · 1980–1982

PAVEL history

Technical development since 1962.

A patent, a prototype, industrial plant engineering and finally a dedicated line for film waste: the PAVEL archive shows how decades of hands-on curiosity grew into dependable engineering.

  1. 1962Patent and first prototype
  2. 1963Started as a three-man business
  3. TodayKP series and metal processing
Discover the full story
04 — Complementary Expertise

Contract metal processing.

The same production facility that builds our machines also makes your parts: four processes under one roof — available individually or as a complete process chain, with one delivery date.

Services at a Glance →

Contract manufacturing — from drawing to quote.

For laser or waterjet cuts, formed parts, or surface finishing, send us your drawing, material, and quantity. We check the right process chain and return a specific quote.

01Upload your drawingDXF · DWG · STEP · PDF
02Specify process, material, and quantityMultiple selections possible
03Receive your quoteReply within one working day
Start a Manufacturing InquiryOr call:+49 5201 85996-0Mon–Thu 8am–3:30pm · Fri 8am–2pm